加工能力
Machining Capacity
150+
数控机床
CNC Machine Tools
Ø2,500
环件直径 / mm
Ring Diameter
6,000
轴类长度 / mm
Shaft Length
8,000
大型件长度 / mm
Large-Part Length
业务范围
Machining Scope
面向风电、轴承与重型机械
For Wind Power, Bearings & Heavy Machinery
轴类 Shafts
Ø1,250 × L6,000 mm
圆环与圆盘 Rings & Discs
Ø2,500 × H1,200 mm
大型不规则件 Irregular Parts
L8,000 × W3,000 × H1,500 mm
覆盖单件与批量加工，衔接锻造、热处理与检测。
Individual parts and batches, with forging, heat treatment and inspection support.
设备、产品与工艺
Equipment, Products & Processes
车削、铣削、刨削、钻孔与攻丝
Turning, Milling, Planing, Drilling & Tapping
精密车削与加工中心
Turning & Machining Centers
150余台精密车加工设备
日本 OM、台湾友嘉、沈阳等数控立车、卧车与长轴车床。
150+ precision turning machines, including OM, Fair Friend and Shenyang vertical, horizontal and long-shaft CNC lathes.
20余台数控加工中心
德玛吉、海天多轴及大型龙门钻铣设备，可加工长8米、宽3米的大型零部件。
20+ DMG, Haitian and gantry machining centers for parts up to 8 m long and 3 m wide.
风电配套零部件
Wind-Power Components
01 锁紧盘、齿圈
Shrink discs & gear rings
02 行星轮轴、销轴、机械泵轴
Planetary shafts, pin shafts & pump shafts
03 穿线管、分油器
Cable conduits & oil distributors
04 密封环、甩油环、配油环
Sealing, oil-slinger & distribution rings
05 锁紧螺母、圆螺母
Locknuts & round nuts
06 行星轮套、转子盘套、主轴套
Planetary, rotor-disc & spindle sleeves
07 太阳轮挡板、压盖、前端盖
Sun-gear retainers, glands & front covers
工艺技术优势
Process Capabilities
图形编程与参数固化
模块化图形程序、专业编程优化及标准化工艺参数。
Graphic programming, optimized toolpaths and standardized process parameters.
一次定位，多面加工
结合磁盘定位、高效车铣钻加工及异常预警，减少重复装夹。
Single-setup multi-face machining, magnetic positioning and process anomaly monitoring.
材料与热处理协同
优化材料性能和硬度梯度，为后续精加工提供稳定基础。
Material selection and hardness-gradient control support consistent finish machining.
风电锁紧盘
Wind-Turbine Shrink Discs
设计计算、精密制造与载荷验证
Engineering, Precision Manufacturing & Load Verification
01 设计与材料
Design & Materials
设计计算与有限元分析
通过数字仿真、强度与接触压力校核，优化结构和加工工艺。
Simulation and finite-element analysis support strength, contact-pressure and process verification.
优质钢材与材料检验
结合超声波、磁粉探伤及性能试验，确认原材料与机械性能。
Quality steel, ultrasonic and magnetic-particle inspection, and mechanical property testing.
02 热处理与精加工
Heat Treatment & Finishing
均匀热处理
转底炉旋转加热，配合无机盐淬火与调质，控制硬度均匀性。
Rotary heating with salt quenching and tempering supports uniform hardness.
锥面与孔系精加工
数控精密车削、一次定位多面加工和加工中心精确分度，控制锥面尺寸、角度与孔位。
Precision CNC turning, single-setup machining and accurate indexing control cone geometry and hole positions.
表面防腐
涂锌层、中间漆及面漆构成防腐涂层体系。
Zinc coating with intermediate and finish paint protects the surface.
03 检测与载荷验证
Inspection & Load Validation
几何与接触检验
超声波探伤、着色吻合度检查及三坐标测量。内外锥面接触面积指标不低于理论面积的95%。
Ultrasonic inspection, contact-pattern checks and CMM measurement. Cone contact target: at least 95% of theoretical area.
扭矩模拟验证
自主开发的锁紧盘扭矩试验机及载荷模拟系统，为设计与制造优化提供依据。
An in-house torque test rig and load simulation system support design and manufacturing validation.
资料所列设计验证指标
使用寿命≥20年，拆装10次后仍满足设计要求。具体按工况与技术协议确认。
Documented targets: ≥20-year service life and compliance after 10 assembly cycles, subject to application conditions and technical agreement.